The 5mm High-Density EVA Foam Roll is a closed-cell EVA roll engineered for serious cosplay builds and armor smithing. At 86 kg/m³ density and a consistent 5mm thickness, it holds its shape after heat-forming, sands cleanly, and won’t compress under repeated wear — the same sheet professional cosplayers use for armor, helmets, and props.
Why 5mm high-density EVA for cosplay
- 86 kg/m³ density — firm enough to hold sharp edges and bevels after a heat gun.
- Uniform 5mm thickness — predictable layering, no thin spots to worry about mid-build.
- Closed-cell, waterproof — paints, primes, and coats evenly; won’t absorb moisture or warp.
- Easy to cut and shape — scissors, hobby knife, or CNC; heat-form with a heat gun at 60–80°C.
Specifications
- Material: 100% virgin EVA foam (closed-cell)
- Density: 86 kg/m³ (high-density)
- Thickness: 5mm (single, uniform)
- Sizes: 50 × 100 cm, 100 × 100 cm, 100 × 150 cm, 100 × 300 cm — custom sizes available on request
- Color: Black / White (see options)
- Certifications: REACH, RoHS, ISO 9001
- Made in Dongguan, China — AOWEIDA factory
Available sizes
Choose from four stock sizes: 50 × 100 cm, 100 × 100 cm, 100 × 150 cm, and 100 × 300 cm. Need a different dimension? We cut custom-size EVA foam rolls to your exact length and width — just contact us with your spec for a factory-direct quote.
Wholesale pricing & minimum order
- 50 × 100 cm — USD 0.69 / piece
- 100 × 100 cm — USD 1.28 / piece
- 100 × 150 cm — USD 1.86 / piece
- 100 × 300 cm — USD 3.56 / piece
- Minimum order quantity: 100 pieces
Prices are factory-direct wholesale, ex-works Dongguan. Bulk discounts available for larger volumes — request a quote for container-level pricing.
What you can build
This 5mm roll is the workhorse for EVA armor, cosplay helmets, weapon props, shoe midsoles, and industrial padding. It cuts without fraying and glues firmly with contact cement.
Frequently Asked Questions
Is 5mm EVA foam good for cosplay armor? Yes — 5mm at 86 kg/m³ is the sweet spot: rigid enough for armor plates, thin enough to heat-form and layer.
How do I cut 5mm high-density EVA foam? A sharp hobby knife or scissors works for straight cuts; a hot wire or CNC is best for complex curves.
Can I paint 5mm EVA foam? Yes. Seal with a heat gun or plasti-dip primer, then use acrylics for a smooth, durable finish.
Is this roll suitable for wholesale? Yes — we supply bulk rolls factory-direct with OEM options for color and packaging.
